Manufacturing Cells

With its manufacturing cells, Rosler offers a variety of options for deflashing delicate pieces with contours that are difficult to access. Designed for targeted, yet gentle deflashing of Duroplast and high-fill Thermoplast pieces, there are manufacturing cells available in the form of satellite systems, turntable systems and swing table systems.

 

Manufacturing cells are highly suitable for deflashing plug parts, pump segments and other parts for the automotive industry. Rosler manufacturing cells cover a wide spectrum of applications from the precise finishing of defined exterior surfaces, to the internal blasting of drill holes and feed-throughs. Parts can be finished inside and out simultaneously.

Rosler manufacturing cells can be seamlessly integrated into existing manufacturing islands and production chains, and can be use modularly with robotic and handling systems.

WS 1200 swing satellite table machine

This machine is ideal for the gentle de-flashing of different quantities of thermoset and highly filled thermoplastic work pieces.

Technical description
The rotary system, consisting of two firmly connected satellite tables with their own rotary drive, allows the de-flashing of single or multiple parts on one table, while finished parts are removed and raw parts loaded at the other table. By a 180° system rotation the satellite tables move from the blast zone into the load / unload zone and vice versa. Depending on their size, up to eight work pieces can be placed on each satellite table.
Depending on the utilized blast system – injection blasting, turbine blasting or a combination of both – the WS 1200 can be equipped with or without an elevator.
Swing satellite table machines can be easily integrated into manufacturing cells for the fully automatic de-flashing of work pieces coming from one or multiple injection molding machines or presses.

For the automatic de-flashing of:

  • Delicate work pieces
  • Work pieces with complex, difficult to reach contours
  • Medium size to large work piece quantities

Special equipment:

  • Adapted handling systems
  • Modularly designed workpiece changer system

Typical applications:

  • Throttle valve housing
  • Pump housing
  • Reflectors
  • Connector parts
  • Parts for the «automotive» industry

Indexing satellite table machine SAS 1400

This machine is ideal for the gentle de-flashing of thermoset and highly filled work pieces. It allows the processing of high part volumes and of parts requiring long blasting times.

Technical description

At the load / unload station finished work pieces are removed from the  special work piece fixtures, and raw work pieces are placed onto these fixtures.
By the indexed rotation of the table the work pieces are passing through the different processing stages like loading / unloading station, buffer sta-tion, blasting stations and blow-off station.
Automatic linear, vertical and horizontal movement of the blast nozzles  enhances the system’s process flexibility and ensures complete and effi-cient de-flashing of the work pieces.

For the automatic de-flashing of:

  • Small to medium size work pieces
  • Delicate parts
  • Work pieces with complex, difficult to reach contours

Special equipment:

  • Vertical nozzle movement
  • Up to 12 blasting nozzles
  • Up to 4 different blasting positions

Typical applications:

  • Engine covers
  • Pump housings and impellers
  • Intake manifolds
  • Pulleys
  • Thin-walled circuit breaker housing

Swing table machine RWT 1000

This machine is ideal for the gentle de-flashing of small to medium size quantities of thermoset and highly filled thermoplastic work pieces.

Technical description
The rotary table, divided into 2 chambers, allows the de-flashing of single or multiple parts at one station, while finished parts are removed and raw parts loaded at another station. By a 180° table rotation the chambers move from the blast station into the load / unload station and vice versa. Up to two work pieces can be placed in each chamber.
Swing table machines can be easily integrated into manufacturing cells for the fully automatic de-flashing of work pieces coming from one or multiple injection molding machines or presses.

For the automatic de-flashing of:

  • Delicate work pieces
  • Work pieces with complex, difficult to reach contours
  • Small to medium size work piece quantities

Special equipment:

  • Can be equipped with a blasting system having up to four blasting nozzles
  • vVertical nozzle movement

Typical applications::

  • Rotor / Stator
  • Water pump impellers
  • Connector parts